What is a Casting heat treatment gas trolley furnace? Introduction to the advantages and characteristics of the forging furnace

Casting heat treatment gas trolley furnaceIt is a forging heating device using gas as fuel.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is an advanced Casting heat treatment gas trolley furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Casting heat treatment gas trolley furnace

Casting heat treatment gas trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，It is a product series that integrates Energy conservation and environmental protection, Metal melting and casting, Improve production efficiency, Metal heat treatment and Metal forging heating，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the main features are energy saving and environmental protection, Stable and reliable, Easy to control, energy-efficient and Strong adaptability。

Casting heat treatment gas trolley furnace

2、Structural advantages of Casting heat treatment gas trolley furnace

The Casting heat treatment gas trolley furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Casting heat treatment gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Casting heat treatment gas trolley furnace

3、Casting heat treatment gas trolley furnace performance advantage

Casting heat treatment gas trolley furnaces have the following advantages.

1. Intelligent control

The Casting heat treatment gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Casting heat treatment gas trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Efficient combustion

The Casting heat treatment gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Casting heat treatment gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Casting heat treatment gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Casting heat treatment gas trolley furnace

4、Casting heat treatment gas trolley furnace characteristics

The Casting heat treatment gas trolley furnace features are as follows:

1. Strong adaptability

The Casting heat treatment gas trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Stable and reliable

The Casting heat treatment gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Casting heat treatment gas trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Casting heat treatment gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Casting heat treatment gas trolley furnace

5、Casting heat treatment gas trolley furnace HD real picture

Casting heat treatment gas trolley furnace complete specifications and models, the product looks beautiful.。

Casting heat treatment gas trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Company service

Perfect after-sales service is One-combustion energy saving's business policy. Our company has a professional after-sales service team, and all customer service personnel and maintenance technicians need pre-job training before they can take up their posts. Before the sale, there are customer service personnel to cooperate with customers to do a good job in product selection, and at the same time provide detailed information such as Casting heat treatment gas trolley furnace price and technical parameters; During the sale, sign a formal purchase contract with the customer and do a good job in product inspection to prevent leakage and delay the start-up time of the customer; After sale, we will provide customers with free transportation, installation and post-maintenance work. At the same time, we will pay regular return visits to the use of products. Once problems are found, we will send technicians to deal with them in time, and always keep the interests of customers doubled.。

One-combustion energy saving

Casting heat treatment gas trolley furnaceWidely used in Energy conservation and environmental protection, Metal tempering, Metal heat treatment, Metal melting and casting and Metal tempering，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。