Introduction to Heat treatment equipment trolley furnace, introduction to Forging furnace function advantages and characteristics

Heat treatment equipment trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a kind of high quality and low price Heat treatment equipment trolley furnace。The following is to introduce the Heat treatment equipment trolley furnace:

1、Brief introduction of Heat treatment equipment trolley furnace

Heat treatment equipment trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is a product series that integrates Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting, Energy conservation and environmental protection and Improve production efficiency。

Heat treatment equipment trolley furnace

2、Heat treatment equipment trolley furnace structure composition

The Heat treatment equipment trolley furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Heat treatment equipment trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Heat treatment equipment trolley furnace

3、Heat treatment equipment trolley furnace use

The purpose of Heat treatment equipment trolley furnace is introduced as follows:

1. Energy conservation and environmental protection

The Heat treatment equipment trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Heat treatment equipment trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Heat treatment equipment trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Heat treatment equipment trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Heat treatment equipment trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Heat treatment equipment trolley furnace

4、Heat treatment equipment trolley furnace structure

The Heat treatment equipment trolley furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Heat treatment equipment trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Heat treatment equipment trolley furnace

5、Functional advantages of Heat treatment equipment trolley furnace

The advantages of Heat treatment equipment trolley furnace are as follows:

1. Wide application range

The Heat treatment equipment trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. easy to operate

The operation interface of the Heat treatment equipment trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Improve product quality

Because the Heat treatment equipment trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Uniform heating

The Heat treatment equipment trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Heat treatment equipment trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

Heat treatment equipment trolley furnace

Heat treatment equipment trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is widely used in material, pharmacy, petroleum, surface treatment and machinery，It has a wide range of uses, and is often used inMetal forging heating,Metal tempering,Metal heat treatment,Metal melting and casting,Improve production efficiency and so on。