Introduction to Air quenching trolley forging furnace and forging furnace advantages and features

Air quenching trolley forging furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Air quenching trolley forging furnace

Air quenching trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the main features are energy-efficient, Stable and reliable, energy saving and environmental protection, Easy to control and Strong adaptability，is carefully developed by One-combustion energy saving combined with advanced technology。

Air quenching trolley forging furnace

2、Air quenching trolley forging furnace HD real picture

Air quenching trolley forging furnace HD factory map, all-round shooting, for our customers to visit.。

Air quenching trolley forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Air quenching trolley forging furnace function

Air quenching trolley forging furnaceit has the functions of temper, quench, heat treatment, Casting heating and quench，reliable quality，favorable price。

Air quenching trolley forging furnace

4、Air quenching trolley forging furnace application

Air quenching trolley forging furnaces have the following purposes.

1. Improve production efficiency

The Air quenching trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Air quenching trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Air quenching trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Air quenching trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Air quenching trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Air quenching trolley forging furnace

5、Structural characteristics of Air quenching trolley forging furnace

The Air quenching trolley forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Air quenching trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Air quenching trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Air quenching trolley forging furnace

6、Air quenching trolley forging furnace price advantage

The Air quenching trolley forging furnace price is introduced as follows:

1. technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

2. marketing channel

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

3. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Air quenching trolley forging furnace price and service can meet the actual needs of customers.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. quality factor

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Air quenching trolley forging furnace.

Air quenching trolley forging furnace

Air quenching trolley forging furnacethe advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。