What is a Fully enclosed trolley forging furnace? forging furnace specifications, models, and parameters

Fully enclosed trolley forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Fully enclosed trolley forging furnace

Fully enclosed trolley forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as hardening and tempering, quench, temper, Forging heating and Casting heating，features include Easy to maintain, energy saving and environmental protection, Stable and reliable, Easy to control and energy-efficient。

Fully enclosed trolley forging furnace

2、Fully enclosed trolley forging furnace structure

The Fully enclosed trolley forging furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Fully enclosed trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Fully enclosed trolley forging furnace

3、Fully enclosed trolley forging furnace field real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Fully enclosed trolley forging furnace production process and production site, and gain favorable comments and recognition from customers.。

Fully enclosed trolley forging furnace

As you can see from the live video.，One-combustion energy saving The overall structural design is relatively simple，Structure consists of convection chamber, ventilation system, ventilation system, ventilation system, convection chamber and so on。

4、Functional advantages of Fully enclosed trolley forging furnace

Fully enclosed trolley forging furnaces have the following advantages.

1. easy to operate

The operation interface of the Fully enclosed trolley forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Extend the service life of equipment

The Fully enclosed trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Rapid temperature rise

The Fully enclosed trolley forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully enclosed trolley forging furnace can significantly reduce energy consumption, thus reducing operating costs.

Fully enclosed trolley forging furnace

5、On-site real shot of Fully enclosed trolley forging furnace

High-definition pictures for various Fully enclosed trolley forging furnace, panoramic display,the product looks atmospheric., reliable in quality and trustworthy.。

Fully enclosed trolley forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Introduction of advantages of Fully enclosed trolley forging furnace

The advantages of Fully enclosed trolley forging furnace are as follows:

1. Wide application range

The Fully enclosed trolley forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Uniform heating

The Fully enclosed trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Multiple fuel options

Although the Fully enclosed trolley forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Efficient combustion

The Fully enclosed trolley forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Intelligent control

The Fully enclosed trolley forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Fully enclosed trolley forging furnace

Fully enclosed trolley forging furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。