What is a Rail mounted gas trolley furnace? Introduction to the principle of forging furnace structure

Rail mounted gas trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The structural design is simple, novel and special.，the main structure includes Radiation chamber, combustor, Radiation chamber, ventilation system and recovery of waste heat，It is mostly used in Metal tempering, Metal melting and casting, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Energy conservation and environmental protection and so on，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，has been favored by more and more customers.。

1、Brief introduction of Rail mounted gas trolley furnace

Rail mounted gas trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，energy saving and environmental protection,Easy to maintain,Stable and reliable,energy saving and environmental protection,energy-efficient，it has the functions of heat treatment, Casting heating, quench, normalizing and temper。

Rail mounted gas trolley furnace

2、Rail mounted gas trolley furnace use

The purpose of Rail mounted gas trolley furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Rail mounted gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Rail mounted gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Rail mounted gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Rail mounted gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Rail mounted gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Rail mounted gas trolley furnace

3、Rail mounted gas trolley furnace function

Rail mounted gas trolley furnacemultifunctional, with functions such as anneal, Forging heating, hardening and tempering, Casting heating and normalizing，It is a forging heating device using gas as fuel.，Widely used inMetal tempering,Improve production efficiency,Metal melting and casting,Metal forging heating,Energy conservation and environmental protection and so on。

Rail mounted gas trolley furnace

4、Structural characteristics of Rail mounted gas trolley furnace

The Rail mounted gas trolley furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Rail mounted gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Rail mounted gas trolley furnace

5、Rail mounted gas trolley furnace characteristics

The Rail mounted gas trolley furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The Rail mounted gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Rail mounted gas trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Rail mounted gas trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Efficient heating

The Rail mounted gas trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Rail mounted gas trolley furnace

6、Rail mounted gas trolley furnace application

Rail mounted gas trolley furnaces have the following purposes.

1. Improve production efficiency

The Rail mounted gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Rail mounted gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Rail mounted gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Rail mounted gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Rail mounted gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Rail mounted gas trolley furnace

Rail mounted gas trolley furnacethe product looks beautiful.，it has the functions of heat treatment, quench, anneal, temper and hardening and tempering。