Introduction to Automatic gas trolley furnace and forging furnace working principle

Automatic gas trolley furnaceIt is a forging heating device using gas as fuel.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，widely used inautomobile,heat treatment,building materials,war industry,petroleum and other industries。The following is to introduce the Automatic gas trolley furnace:

1、Brief introduction of Automatic gas trolley furnace

Automatic gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It has the functions of Metal heat treatment, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection and Improve production efficiency，Strong adaptability,Easy to control,Easy to maintain,energy-efficient,Strong adaptability，the product looks atmospheric.，multifunctional, with functions such as hardening and tempering, hardening and tempering, heat treatment, Casting heating and temper。

Automatic gas trolley furnace

2、Functional advantages of Automatic gas trolley furnace

Automatic gas trolley furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Rapid temperature rise

The Automatic gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Uniform heating

The Automatic gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Automatic gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Wide application range

The Automatic gas trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Automatic gas trolley furnace

3、Automatic gas trolley furnace function

Automatic gas trolley furnaceit has the functions of quench, anneal, normalizing, Forging heating and hardening and tempering，it is widely used in pharmacy, metallurgy, surface treatment, shipping, machinery and other industries，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，features include Stable and reliable, Easy to control, energy saving and environmental protection, Easy to maintain and energy-efficient。

Automatic gas trolley furnace

4、Automatic gas trolley furnace structure composition

The Automatic gas trolley furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Automatic gas trolley furnace

5、How much is the Automatic gas trolley furnace?

The Automatic gas trolley furnace price is introduced as follows:

1. cost of production

The cost of manufacturing Automatic gas trolley furnace varies from manufacturer to manufacturer. The higher the cost of manufacturing products, the higher the product price will be. On the other hand, the lower the production cost, the lower the product price, but the quality of products with high production cost is guaranteed, which can reduce the maintenance cost of customers.

2. market

The amount of customers' demand for Automatic gas trolley furnace in the market also has a great influence on the price. When there are many customers purchasing this product in the market and the supply quantity of manufacturers is small, the Automatic gas trolley furnace price will be very high. On the contrary, when fewer customers purchase this product, there will be a phenomenon of oversupply, and the price of Automatic gas trolley furnace will naturally be reduced.

3. manufacturing cost

The production cost determines the price. The production cost here mainly includes technology, materials, technology, manpower and other related factors, among which the technology content is high, and the cost is relatively high, but the performance will be better; The better the quality of raw materials, the greater the cost and the longer the overall life of the product; If the manufacturer has a rational manufacturing process and strict production management system, and can make full use of human and material resources, then it can reduce the waste of expenses and production costs to a great extent, and the Automatic gas trolley furnace just meets this condition, so as to ensure the high-tech content and high quality of products, it can also enjoy low prices.

4. geographical position

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

5. Quality advantages and disadvantages

Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.

Automatic gas trolley furnace

6、One-combustion energy saving workshop real shot

Speak directly with facts on the spot。

Automatic gas trolley furnace

As you can see from the live video.One-combustion energy saving the main features are Strong adaptability, energy-efficient, Easy to control, Easy to maintain and Stable and reliable。

Automatic gas trolley furnaceThe overall structural design is simple and novel.，the main structure includes Radiation chamber, convection chamber, combustor, convection chamber and recovery of waste heat，It has a wide range of uses, and is often used inMetal forging heating,Metal melting and casting,Metal heat treatment,Metal tempering,Energy conservation and environmental protection and so on，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。