Introduction to Car industrial annealing furnace, advantages, characteristics and principles of forging furnace

Car industrial annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is based on One-combustion energy saving is a Car industrial annealing furnace newly developed by One-combustion energy saving。

1、Brief introduction of Car industrial annealing furnace

Car industrial annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a Car industrial annealing furnace，features include Strong adaptability, energy-efficient, Easy to maintain, Stable and reliable and Easy to maintain，support customization。

Car industrial annealing furnace

2、Car industrial annealing furnace use

The purpose of Car industrial annealing furnace is introduced as follows:

1. Metal forging heating

The Car industrial annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Car industrial annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Car industrial annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal forging heating

The Car industrial annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Car industrial annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Car industrial annealing furnace

3、Advantages of Car industrial annealing furnace principle

Car industrial annealing furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Car industrial annealing furnace

4、Structural characteristics of Car industrial annealing furnace

The Car industrial annealing furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Car industrial annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Car industrial annealing furnace

5、Car industrial annealing furnace performance advantage

The advantages of Car industrial annealing furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Car industrial annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The Car industrial annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Rapid temperature rise

The Car industrial annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Efficient combustion

The Car industrial annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Car industrial annealing furnace

6、Car industrial annealing furnace function

Car industrial annealing furnacemultifunctional, with functions such as quench, normalizing, heat treatment, anneal and hardening and tempering，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，has been favored by more and more customers.。

Car industrial annealing furnace

Car industrial annealing furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is widely used insurface treatment,aerospace,pharmacy,Household necessities,heat treatment and other industries。