Introduction to Medium temperature trolley forging furnace, introduction to forging furnace function advantages and characteristics

Medium temperature trolley forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。The following is to introduce the Medium temperature trolley forging furnace:

1、Brief introduction of Medium temperature trolley forging furnace

Medium temperature trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the main features are energy-efficient, Strong adaptability, Easy to maintain, Easy to control and Stable and reliable，it has the functions of anneal, hardening and tempering, Casting heating, normalizing and hardening and tempering。

Medium temperature trolley forging furnace

2、Medium temperature trolley forging furnace working site

On-site aerial photography of Medium temperature trolley forging furnace。

Medium temperature trolley forging furnace

As you can see from the live video.，One-combustion energy saving at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

3、Structural characteristics of Medium temperature trolley forging furnace

The Medium temperature trolley forging furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Medium temperature trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Medium temperature trolley forging furnace

4、Medium temperature trolley forging furnace use

The purpose of Medium temperature trolley forging furnace is introduced as follows:

1. Metal forging heating

The Medium temperature trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Medium temperature trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Medium temperature trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Medium temperature trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Medium temperature trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Medium temperature trolley forging furnace

5、Functional advantages of Medium temperature trolley forging furnace

The advantages of Medium temperature trolley forging furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Wide application range

The Medium temperature trolley forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Medium temperature trolley forging furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Improve product quality

Because the Medium temperature trolley forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Extend the service life of equipment

The Medium temperature trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Medium temperature trolley forging furnace

6、Medium temperature trolley forging furnace application

Medium temperature trolley forging furnaces have the following purposes.

1. Improve production efficiency

The Medium temperature trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Medium temperature trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Medium temperature trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Medium temperature trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Medium temperature trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Medium temperature trolley forging furnace

Medium temperature trolley forging furnacethe advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，it mainly includes furnace chamber, ventilation system, recovery of waste heat, convection chamber and combustor，Medium temperature trolley forging furnaceThe overall structural design is simple and novel.，multifunctional, with functions such as quench, Casting heating, temper, anneal and heat treatment。