What is a High temperature quenching industrial furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

High temperature quenching industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a popular High temperature quenching industrial furnace。The following is to introduce the High temperature quenching industrial furnace:

1、Brief introduction of High temperature quenching industrial furnace

High temperature quenching industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

High temperature quenching industrial furnace

2、High temperature quenching industrial furnace use

The purpose of High temperature quenching industrial furnace is introduced as follows:

1. Metal forging heating

The High temperature quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the High temperature quenching industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The High temperature quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The High temperature quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

High temperature quenching industrial furnace

3、Introduction of High temperature quenching industrial furnace characteristics

High temperature quenching industrial furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the High temperature quenching industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Stable and reliable

The High temperature quenching industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The High temperature quenching industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Easy to maintain

The structural design of the High temperature quenching industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

High temperature quenching industrial furnace

4、Functional advantages of High temperature quenching industrial furnace

High temperature quenching industrial furnaces have the following advantages.

1. Efficient combustion

The High temperature quenching industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Extend the service life of equipment

The High temperature quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Intelligent control

The High temperature quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Wide application range

The High temperature quenching industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

High temperature quenching industrial furnace

5、High temperature quenching industrial furnace structure composition

The High temperature quenching industrial furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for High temperature quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

High temperature quenching industrial furnace

6、Structural advantages of High temperature quenching industrial furnace

The High temperature quenching industrial furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for High temperature quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

High temperature quenching industrial furnace

High temperature quenching industrial furnaceit has been widely used in building materials, surface treatment, light industry, Household necessities, surface treatment and other industries，the product looks atmospheric.，structure mainly includes: recovery of waste heat, ventilation system, combustor, ventilation system, combustor and so on。