Introduction to Dual car rapid quenching furnace, introduction to heating furnace advantages and characteristics

Dual car rapid quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of anneal, normalizing, Forging heating, temper and heat treatment。

1、Brief introduction of Dual car rapid quenching furnace

Dual car rapid quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Dual car rapid quenching furnace

2、Dual car rapid quenching furnace function

Dual car rapid quenching furnacemultifunctional, with functions such as hardening and tempering, Casting heating, quench, anneal and normalizing，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.。

Dual car rapid quenching furnace

3、Dual car rapid quenching furnace real shot picture

The panoramic shooting of One-combustion energy saving Dual car rapid quenching furnace is shown as follows.。

Dual car rapid quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Dual car rapid quenching furnace structure composition

The Dual car rapid quenching furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Dual car rapid quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Dual car rapid quenching furnace

5、Dual car rapid quenching furnace advantage

The advantages of Dual car rapid quenching furnace are as follows:

1. Rapid temperature rise

The Dual car rapid quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Dual car rapid quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Multiple fuel options

Although the Dual car rapid quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Uniform heating

The Dual car rapid quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Dual car rapid quenching furnace

6、Dual car rapid quenching furnace application

Dual car rapid quenching furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Dual car rapid quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Dual car rapid quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Dual car rapid quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Dual car rapid quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Dual car rapid quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Dual car rapid quenching furnace

Dual car rapid quenching furnaceis a common Dual car rapid quenching furnace，it has the functions of anneal, Casting heating, hardening and tempering, quench and heat treatment。