Introduction to Gas tube roasting furnace, introduction to forging furnace function advantages and characteristics

Gas tube roasting furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Gas tube roasting furnace

Gas tube roasting furnaceIt is a forging heating device using gas as fuel.，it has the functions of normalizing, anneal, heat treatment, Forging heating and quench，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Cheap and high quality。

Gas tube roasting furnace

2、Structural advantages of Gas tube roasting furnace

The Gas tube roasting furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Gas tube roasting furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Gas tube roasting furnace

3、Gas tube roasting furnace real shot picture

the product looks atmospheric., advanced technology, complete specifications and models。

Gas tube roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Introduction of Gas tube roasting furnace characteristics

Gas tube roasting furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Gas tube roasting furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Stable and reliable

The Gas tube roasting furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Gas tube roasting furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to control

The combustion system and ventilation system of the Gas tube roasting furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Gas tube roasting furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Gas tube roasting furnace

5、Gas tube roasting furnace performance advantage

Gas tube roasting furnaces have the following advantages.

1. Wide application range

The Gas tube roasting furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Efficient combustion

The Gas tube roasting furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. easy to operate

The operation interface of the Gas tube roasting furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas tube roasting furnace can significantly reduce energy consumption, thus reducing operating costs.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Gas tube roasting furnace

6、How much is the Gas tube roasting furnace?

The Gas tube roasting furnace price is introduced as follows:

1. Product configuration difference

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

2. Model specification

Specifications and models have a great influence on the price of Gas tube roasting furnace, so different specifications and models have different selling prices. Customers can reasonably select product specifications and models according to their own needs, so that products can meet their own required standards in terms of specifications and prices.

3. Low cost of raw materials

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Gas tube roasting furnace will also fluctuate to some extent.

4. company strength

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Gas tube roasting furnace is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Gas tube roasting furnace is much higher, so customers should choose products directly sold by manufacturers when purchasing.

5. product quality

Quality is one of the fundamental and important factors that affect the price. Usually, the better the quality of the Gas tube roasting furnace, the higher its price, and the quality is mainly affected by the manufacturing process, raw material materials, workers' experience and other factors. Therefore, if customers want to buy products with better quality, they can conduct on-the-spot visits to the product manufacturers to learn more about the scale, manufacturing process and production capacity of the manufacturers, so as to comprehensively judge the quality of the products.

Gas tube roasting furnace

Gas tube roasting furnacethe main structure includes recovery of waste heat, furnace chamber, ventilation system, Radiation chamber and ventilation system，This productThe structure is novel, special, advanced, reasonable and scientific.，widely used inautomobile,electron,war industry,Machinery manufacturing,automobile and other industries。