What is a Top fired forging box type heating furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Top fired forging box type heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，The overall structural design is relatively simple，the main structure includes Radiation chamber, convection chamber, recovery of waste heat, convection chamber, recovery of waste heat and so on。

1、Brief introduction of Top fired forging box type heating furnace

Top fired forging box type heating furnaceIt is a forging heating device using gas as fuel.，is a kind of high quality and low price Top fired forging box type heating furnace，It has the functions of Metal melting and casting, Metal tempering, Metal forging heating, Improve production efficiency and Metal heat treatment，It has a wide range of uses, including Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal forging heating and Metal melting and casting，has been favored by more and more customers.。

Top fired forging box type heating furnace

2、Top fired forging box type heating furnace performance advantage

Top fired forging box type heating furnaces have the following advantages.

1. Intelligent control

The Top fired forging box type heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Top fired forging box type heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Improve product quality

Because the Top fired forging box type heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Top fired forging box type heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Top fired forging box type heating furnace

3、Top fired forging box type heating furnace application

Top fired forging box type heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Top fired forging box type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Top fired forging box type heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Top fired forging box type heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Top fired forging box type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Top fired forging box type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Top fired forging box type heating furnace

4、Top fired forging box type heating furnace HD real picture

Top fired forging box type heating furnace HD real shot, a variety of specifications and models display, for our customers to choose at will.。

Top fired forging box type heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural characteristics of Top fired forging box type heating furnace

The Top fired forging box type heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Top fired forging box type heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Top fired forging box type heating furnace

Top fired forging box type heating furnacethe advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，is a Top fired forging box type heating furnace。