Introduction to Fully automatic tempering furnace, forging furnace advantages, characteristics and principles

Fully automatic tempering furnaceIt is a forging heating device using gas as fuel.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as heat treatment, normalizing, Forging heating, hardening and tempering and heat treatment，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，was developed and designed by One-combustion energy saving。The following is to introduce the Fully automatic tempering furnace:

1、Brief introduction of Fully automatic tempering furnace

Fully automatic tempering furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is simple, diverse and beautiful.，it is mainly composed of furnace chamber, ventilation system, Radiation chamber, ventilation system and ventilation system，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it has the characteristics of energy-efficient, energy saving and environmental protection, Easy to control, Strong adaptability and Stable and reliable，the product looks atmospheric.。

Fully automatic tempering furnace

2、Fully automatic tempering furnace HD real shot

You can buy Fully automatic tempering furnace according to your needs and show you product videos.。

Fully automatic tempering furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd features include Easy to maintain, energy-efficient, Strong adaptability, Easy to maintain and Easy to control。

3、Fully automatic tempering furnace advantage

The advantages of Fully automatic tempering furnace are as follows:

1. Improve product quality

Because the Fully automatic tempering furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully automatic tempering furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Efficient combustion

The Fully automatic tempering furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Rapid temperature rise

The Fully automatic tempering furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Fully automatic tempering furnace

4、Working principle of Fully automatic tempering furnace

Fully automatic tempering furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

Fully automatic tempering furnace

5、Structural characteristics of Fully automatic tempering furnace

The Fully automatic tempering furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Fully automatic tempering furnace

6、Fully automatic tempering furnace quotation

The Fully automatic tempering furnace price is introduced as follows:

1. regional difference

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving detailed address:Zhangqiu Niu Yi Industrial Park, Ji 'nan City, Shandong Province, where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

2. Configuration level

The difference in Fully automatic tempering furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Fully automatic tempering furnace have more or less differences in price.

5. select a qualified person

The quality of material selection is one of the main factors that directly affect the Fully automatic tempering furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

Fully automatic tempering furnace

Fully automatic tempering furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Widely used inMetal tempering,Metal forging heating,Energy conservation and environmental protection,Metal tempering,Metal heat treatment and so on，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。