Introduction to Integral quenching furnace, heating furnace advantages, characteristics and principles

Integral quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of heat treatment, normalizing, Forging heating, hardening and tempering and temper，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is developed and improved by One-combustion energy saving。

1、Brief introduction of Integral quenching furnace

Integral quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Integral quenching furnace

2、Integral quenching furnace application

Integral quenching furnaces have the following purposes.

1. Energy conservation and environmental protection

The Integral quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Integral quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Integral quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Integral quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Integral quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Integral quenching furnace

3、Structural advantages of Integral quenching furnace

The Integral quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Integral quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Integral quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Integral quenching furnace

4、Integral quenching furnace introduction video

On-site aerial photography of Integral quenching furnace。

Integral quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the product looks beautiful.。

5、Integral quenching furnace function

Integral quenching furnacemultifunctional, with functions such as Casting heating, anneal, quench, heat treatment and temper，widely used in shipping, Household necessities, petroleum, metallurgy, pharmacy and other fields，it has the characteristics of energy-efficient, Stable and reliable, Easy to control, energy saving and environmental protection and Easy to maintain，can be customized according to user's needs.。

Integral quenching furnace

Integral quenching furnaceAdopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，it has the functions of normalizing, hardening and tempering, anneal, quench and Forging heating。