Introduction to Composite quenching industrial furnace and forging furnace structure principle

Composite quenching industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Composite quenching industrial furnace

Composite quenching industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，is a popular Composite quenching industrial furnace，the product looks atmospheric.，multifunctional, with functions such as hardening and tempering, anneal, Casting heating, Forging heating and quench。

Composite quenching industrial furnace

2、Composite quenching industrial furnace application

Composite quenching industrial furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Composite quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Composite quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Composite quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Composite quenching industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Composite quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Composite quenching industrial furnace

3、Composite quenching industrial furnace function

Composite quenching industrial furnaceit has the functions of normalizing, temper, heat treatment, hardening and tempering and quench，energy-efficient,energy saving and environmental protection,energy-efficient,Easy to maintain,Easy to control，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，generally, it is composed of ventilation system, convection chamber, combustor, recovery of waste heat, ventilation system and other major components。

Composite quenching industrial furnace

4、Structural characteristics of Composite quenching industrial furnace

The Composite quenching industrial furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Composite quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Composite quenching industrial furnace

5、Functional advantages of Composite quenching industrial furnace

Composite quenching industrial furnaces have the following advantages.

1. Extend the service life of equipment

The Composite quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Improve product quality

Because the Composite quenching industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Rapid temperature rise

The Composite quenching industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Composite quenching industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Composite quenching industrial furnace

Composite quenching industrial furnaceIt is a forging heating device using gas as fuel.，features include Strong adaptability, Strong adaptability, Stable and reliable, Easy to control and Easy to maintain。