Introduction to High temperature rapid quenching heat treatment furnace and forging furnace structure principle

High temperature rapid quenching heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Easy to control,Easy to maintain,energy-efficient,Strong adaptability,energy saving and environmental protection，the product looks beautiful.，structure mainly includes: ventilation system, combustor, furnace chamber, ventilation system, Radiation chamber and so on，it has the functions of anneal, Casting heating, Forging heating, hardening and tempering and temper。The following is to introduce the High temperature rapid quenching heat treatment furnace:

1、Brief introduction of High temperature rapid quenching heat treatment furnace

High temperature rapid quenching heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a common High temperature rapid quenching heat treatment furnace。

High temperature rapid quenching heat treatment furnace

2、Working principle of High temperature rapid quenching heat treatment furnace

High temperature rapid quenching heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it has been widely used in pharmacy, Machinery manufacturing, heat treatment, petroleum, machinery and other industries，The structural design is more advanced and reasonable.，the main structure includes convection chamber, recovery of waste heat, recovery of waste heat, ventilation system, furnace chamber and so on，multifunctional, with functions such as quench, heat treatment, normalizing, hardening and tempering and quench。

High temperature rapid quenching heat treatment furnace

3、High temperature rapid quenching heat treatment furnace structure composition

The High temperature rapid quenching heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Radiation chamber

The heat load of the main place for High temperature rapid quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

High temperature rapid quenching heat treatment furnace

4、Introduction of High temperature rapid quenching heat treatment furnace characteristics

High temperature rapid quenching heat treatment furnace has the following characteristics

1. Strong adaptability

The High temperature rapid quenching heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Efficient heating

The High temperature rapid quenching heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some High temperature rapid quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Stable and reliable

The High temperature rapid quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to maintain

The structural design of the High temperature rapid quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

High temperature rapid quenching heat treatment furnace

5、High temperature rapid quenching heat treatment furnace application

High temperature rapid quenching heat treatment furnaces have the following purposes.

1. Improve production efficiency

The High temperature rapid quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, High temperature rapid quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the High temperature rapid quenching heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature rapid quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The High temperature rapid quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

High temperature rapid quenching heat treatment furnace

6、High temperature rapid quenching heat treatment furnace function

High temperature rapid quenching heat treatment furnaceit has the functions of anneal, temper, heat treatment, Casting heating and Forging heating，It has the functions of Improve production efficiency, Metal tempering, Improve production efficiency, Metal melting and casting and Energy conservation and environmental protection，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，It is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.。

High temperature rapid quenching heat treatment furnace

High temperature rapid quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a High temperature rapid quenching heat treatment furnace，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。