Introduction to Rotary annealing heat treatment furnace and forging furnace advantages and features

Rotary annealing heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main features are Easy to control, Easy to maintain, Stable and reliable, energy saving and environmental protection and energy-efficient，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks beautiful.，is a Rotary annealing heat treatment furnace。

1、Brief introduction of Rotary annealing heat treatment furnace

Rotary annealing heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，multifunctional, with functions such as temper, heat treatment, Casting heating, quench and normalizing。

Rotary annealing heat treatment furnace

2、Rotary annealing heat treatment furnace application

Rotary annealing heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Rotary annealing heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Rotary annealing heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Rotary annealing heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Rotary annealing heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Rotary annealing heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Rotary annealing heat treatment furnace

3、Advantages of Rotary annealing heat treatment furnace principle

Rotary annealing heat treatment furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，usually used in surface treatment, heat treatment, machinery, building materials, chemical industry and other fields，is developed and improved by One-combustion energy saving。

Rotary annealing heat treatment furnace

4、Structural characteristics of Rotary annealing heat treatment furnace

The Rotary annealing heat treatment furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Rotary annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Rotary annealing heat treatment furnace

5、Rotary annealing heat treatment furnace price concessions

The Rotary annealing heat treatment furnace price is introduced as follows:

1. Reasonable sales model

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

2. Parameter size

The same product, even with different specifications and models and different configurations, has different costs, so the price will be different.

3. select a qualified person

The quality of material selection is one of the main factors that directly affect the Rotary annealing heat treatment furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

4. sales mode

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Rotary annealing heat treatment furnace is low.

5. cost of production

When it comes to cost, I believe everyone has heard the saying "You get what you want for a price", which shows that the upfront cost of a product is directly proportional to its value. The upfront cost is high, the value is high, the quality is good, and the price is naturally high. The less the cost is, the lower the price is, and the quality is not good.

Rotary annealing heat treatment furnace

6、One-combustion energy saving workshop real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Rotary annealing heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Rotary annealing heat treatment furnace

As you can see from the live video.One-combustion energy saving It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Rotary annealing heat treatment furnacethe advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，It is mostly used in Metal heat treatment, Metal melting and casting, Metal tempering, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection and so on。