What is a Spheroidization annealing industrial furnace? Introduction to the Working Principle of forging furnace

Spheroidization annealing industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is widely used in war industry, shipping, pharmacy, metallurgy, machinery and other industries，generally, it is composed of ventilation system, recovery of waste heat, combustor, ventilation system, furnace chamber and other major components，the main features are energy saving and environmental protection, Easy to control, Strong adaptability, energy-efficient and energy saving and environmental protection，the product looks atmospheric.。

1、Brief introduction of Spheroidization annealing industrial furnace

Spheroidization annealing industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Spheroidization annealing industrial furnace。

Spheroidization annealing industrial furnace

2、Spheroidization annealing industrial furnace use

The purpose of Spheroidization annealing industrial furnace is introduced as follows:

1. Metal forging heating

The Spheroidization annealing industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal tempering

By properly heating and cooling the metal material, the Spheroidization annealing industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Spheroidization annealing industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Spheroidization annealing industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Spheroidization annealing industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Spheroidization annealing industrial furnace

3、Spheroidization annealing industrial furnace HD real picture

The Spheroidization annealing industrial furnace is designed by One-combustion energy saving with advanced technology, and the product has high performance advantages. In order to facilitate our customers to find a satisfactory forging furnace more quickly, the following high-definition pictures are provided for reference.。

Spheroidization annealing industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural advantages of Spheroidization annealing industrial furnace

The Spheroidization annealing industrial furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Spheroidization annealing industrial furnace

5、Spheroidization annealing industrial furnace working site

On-site aerial photography of Spheroidization annealing industrial furnace。

Spheroidization annealing industrial furnace

As you can see from the live video.，One-combustion energy saving the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

6、Spheroidization annealing industrial furnace application

Spheroidization annealing industrial furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization annealing industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Spheroidization annealing industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Spheroidization annealing industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Spheroidization annealing industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization annealing industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Spheroidization annealing industrial furnace

Spheroidization annealing industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as heat treatment, Casting heating, quench, temper and hardening and tempering。