What is a Tempered annealing furnace? Introduction to the principle of Forging furnace structure

Tempered annealing furnaceIt is a forging heating device using gas as fuel.，is a Tempered annealing furnace，multifunctional, with functions such as heat treatment, anneal, hardening and tempering, normalizing and quench，features include Strong adaptability, energy saving and environmental protection, Stable and reliable, energy-efficient and energy saving and environmental protection，it is an ideal choice for customers to buy Tempered annealing furnace。

1、Brief introduction of Tempered annealing furnace

Tempered annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，is a popular Tempered annealing furnace。

Tempered annealing furnace

2、Tempered annealing furnace display

Tempered annealing furnace HD real shot, a variety of specifications and models display, for our customers to choose at will.。

Tempered annealing furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Tempered annealing furnace structure composition

The Tempered annealing furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Tempered annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Tempered annealing furnace

4、Tempered annealing furnace characteristics

Tempered annealing furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Tempered annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Strong adaptability

The Tempered annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Easy to maintain

The structural design of the Tempered annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Stable and reliable

The Tempered annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Tempered annealing furnace

5、Introduction of advantages of Tempered annealing furnace

The advantages of Tempered annealing furnace are as follows:

1. Intelligent control

The Tempered annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Uniform heating

The Tempered annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Rapid temperature rise

The Tempered annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Efficient combustion

The Tempered annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Extend the service life of equipment

The Tempered annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Tempered annealing furnace

6、How to choose the right product manufacturer?

Choosing a suitable Tempered annealing furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Tempered annealing furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Tempered annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.。