Introduction to Full fiber industrial heating furnace and forging furnace advantages and features

Full fiber industrial heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Full fiber industrial heating furnace

Full fiber industrial heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is an advanced Full fiber industrial heating furnace developed by our company in combination with the actual situation of the industry。

Full fiber industrial heating furnace

2、Advantages of Full fiber industrial heating furnace principle

Full fiber industrial heating furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it mainly includes recovery of waste heat, Radiation chamber, combustor, ventilation system and recovery of waste heat，it is an ideal choice for customers to buy Full fiber industrial heating furnace。

Full fiber industrial heating furnace

3、Full fiber industrial heating furnace application

Full fiber industrial heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Full fiber industrial heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Full fiber industrial heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Full fiber industrial heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Full fiber industrial heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber industrial heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Full fiber industrial heating furnace

4、Functional advantages of Full fiber industrial heating furnace

The advantages of Full fiber industrial heating furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber industrial heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Efficient combustion

The Full fiber industrial heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Intelligent control

The Full fiber industrial heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Extend the service life of equipment

The Full fiber industrial heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the Full fiber industrial heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Full fiber industrial heating furnace

5、Structural characteristics of Full fiber industrial heating furnace

The Full fiber industrial heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Full fiber industrial heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Full fiber industrial heating furnace

6、High-definition map of One-combustion energy saving workshop

The finished products of the Full fiber industrial heating furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

One-combustion energy saving

The finished products of the Full fiber industrial heating furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

Full fiber industrial heating furnacewidely used in metallurgy, electron, heat treatment, material, aerospace and other fields，Widely used in Metal forging heating, Metal tempering, Improve production efficiency, Metal melting and casting and Energy conservation and environmental protection。