What is a Segmented heat treatment industrial furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace
Segmented heat treatment industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,multifunctional, with functions such as normalizing, quench, temper, anneal and hardening and tempering,the main structure includes combustor, recovery of waste heat, convection chamber, furnace chamber, ventilation system and so on,This productSimple structure and reliable operation.,the product looks beautiful.,be of high quality,The price is low and affordable。
1、Brief introduction of Segmented heat treatment industrial furnace
Segmented heat treatment industrial furnaceIt is a forging heating device using gas as fuel.,features include Easy to maintain, energy-efficient, Strong adaptability, Easy to control and Easy to maintain,is designed by One-combustion energy saving with advanced technology。
Segmented heat treatment industrial furnace
2、Structural advantages of Segmented heat treatment industrial furnace
The Segmented heat treatment industrial furnace has the following structure
- Radiation chamber
- Waste heat recovery system
- ventilation system
- convection chamber
- combustor
The heat load of the main place for Segmented heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Segmented heat treatment industrial furnace
3、Functional advantages of Segmented heat treatment industrial furnace
Segmented heat treatment industrial furnaces have the following advantages.
- easy to operate
- Efficient combustion
- Intelligent control
- Uniform heating
- Multiple fuel options
The operation interface of the Segmented heat treatment industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.
The Segmented heat treatment industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.
The Segmented heat treatment industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.
The Segmented heat treatment industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.
Although the Segmented heat treatment industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.
Segmented heat treatment industrial furnace
4、Segmented heat treatment industrial furnace function
Segmented heat treatment industrial furnacemultifunctional, with functions such as heat treatment, hardening and tempering, normalizing, temper and anneal,it has been widely used in light industry, machinery, material, petroleum, metallurgy and other industries,is an advanced Segmented heat treatment industrial furnace developed by our company in combination with the actual situation of the industry。
Segmented heat treatment industrial furnace
5、Segmented heat treatment industrial furnace HD real shot
On-site aerial photography of Segmented heat treatment industrial furnace。
Segmented heat treatment industrial furnace
As you can see from the live video.,One-combustion energy saving the product looks beautiful.。
6、Structural characteristics of Segmented heat treatment industrial furnace
The Segmented heat treatment industrial furnace structure is introduced as follows:
- furnace chamber
- Radiation chamber
- ventilation system
- Waste heat recovery system
- furnace chamber
A space for holding metallic materials for heating.
The heat load of the main place for Segmented heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
A space for holding metallic materials for heating.
Segmented heat treatment industrial furnace
Segmented heat treatment industrial furnaceMainly used forMetal melting and casting,Metal forging heating,Improve production efficiency,Metal melting and casting andMetal heat treatment,It can be used for Metal tempering, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Energy conservation and environmental protection, Metal melting and casting and so on。
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