What is a Isothermal quenching heat treatment furnace? Introduction to the principle of heating furnace structure

Isothermal quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.，It has a wide range of uses, and is often used inImprove production efficiency,Metal heat treatment,Metal heat treatment,Metal melting and casting,Metal tempering and so on，customizable。

1、Brief introduction of Isothermal quenching heat treatment furnace

Isothermal quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Isothermal quenching heat treatment furnace

2、Introduction of advantages of Isothermal quenching heat treatment furnace

The advantages of Isothermal quenching heat treatment furnace are as follows:

1. Multiple fuel options

Although the Isothermal quenching heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Isothermal quenching heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Intelligent control

The Isothermal quenching heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. easy to operate

The operation interface of the Isothermal quenching heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Efficient combustion

The Isothermal quenching heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Isothermal quenching heat treatment furnace

3、Structural advantages of Isothermal quenching heat treatment furnace

The Isothermal quenching heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Isothermal quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Isothermal quenching heat treatment furnace

4、Isothermal quenching heat treatment furnace use

The purpose of Isothermal quenching heat treatment furnace is introduced as follows:

1. Metal forging heating

The Isothermal quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Isothermal quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Isothermal quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Isothermal quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Isothermal quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Isothermal quenching heat treatment furnace

5、On-site real shot of Isothermal quenching heat treatment furnace

One-combustion energy saving Isothermal quenching heat treatment furnacethe product looks atmospheric., the following is a panoramic shot of the Isothermal quenching heat treatment furnace for your reference.。

Isothermal quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Isothermal quenching heat treatment furnace application

Isothermal quenching heat treatment furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Isothermal quenching heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Isothermal quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Isothermal quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Isothermal quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Isothermal quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Isothermal quenching heat treatment furnace

Isothermal quenching heat treatment furnaceit is mainly composed of ventilation system, combustor, ventilation system, ventilation system and convection chamber，It is a product series that integrates Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal heat treatment and Energy conservation and environmental protection。