Introduction to Fully protected continuous heat treatment heating furnace, how much is the price of the forging furnace?
Fully protected continuous heat treatment heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,The overall structural design is relatively simple and compact.,it is usually composed of recovery of waste heat, convection chamber, combustor, Radiation chamber and convection chamber,It has a wide range of uses, and is often used inMetal heat treatment,Improve production efficiency,Metal melting and casting,Metal forging heating,Improve production efficiency and so on,is a Fully protected continuous heat treatment heating furnace。The following is to introduce the Fully protected continuous heat treatment heating furnace:
1、Brief introduction of Fully protected continuous heat treatment heating furnace
Fully protected continuous heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the product looks beautiful.,support customization。
Fully protected continuous heat treatment heating furnace
2、Structural characteristics of Fully protected continuous heat treatment heating furnace
The Fully protected continuous heat treatment heating furnace structure is introduced as follows:
- ventilation system
- Waste heat recovery system
- furnace chamber
- Radiation chamber
- convection chamber
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
A space for holding metallic materials for heating.
The heat load of the main place for Fully protected continuous heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Fully protected continuous heat treatment heating furnace
3、Fully protected continuous heat treatment heating furnace function
Fully protected continuous heat treatment heating furnaceit has the functions of normalizing, Forging heating, Casting heating, anneal and heat treatment,the product looks atmospheric.,Mainly used forMetal tempering,Metal forging heating,Metal melting and casting,Metal heat treatment andEnergy conservation and environmental protection,it is an ideal choice for customers to buy Fully protected continuous heat treatment heating furnace。
Fully protected continuous heat treatment heating furnace
4、Fully protected continuous heat treatment heating furnace characteristics
The Fully protected continuous heat treatment heating furnace features are as follows:
- Efficient heating
- Easy to control
- energy saving and environmental protection
- Stable and reliable
- Easy to maintain
The Fully protected continuous heat treatment heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.
The Fully protected continuous heat treatment heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
The structural design of the Fully protected continuous heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
Fully protected continuous heat treatment heating furnace
5、Fully protected continuous heat treatment heating furnace display
Various styles and styles of Fully protected continuous heat treatment heating furnace, complete models, for you to choose at will.。
Fully protected continuous heat treatment heating furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
6、Why choose One-combustion energy saving?
Choosing a suitable Fully protected continuous heat treatment heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Fully protected continuous heat treatment heating furnace products that meet the demand and have good cost performance.。
One-combustion energy saving
Fully protected continuous heat treatment heating furnacethe advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,it can be used in building materials, shipping, aerospace, electron, metallurgy and other industries,multifunctional, with functions such as temper, normalizing, quench, hardening and tempering and Forging heating。
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