What is a Tube heating furnace? Introduction to the Working Principle of Forging furnace

Tube heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，be loved by our customers.。The following is to introduce the Tube heating furnace:

1、Brief introduction of Tube heating furnace

Tube heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the characteristics of energy saving and environmental protection, Stable and reliable, Easy to control, energy-efficient and Easy to control，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

Tube heating furnace

2、Tube heating furnace HD real shot

Tube heating furnace high-definition picture display, all-round shooting without dead ends, for our customers to visit.。

Tube heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Tube heating furnace application

Tube heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Tube heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Tube heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Tube heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Tube heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Tube heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Tube heating furnace

4、Advantages of Tube heating furnace principle

Tube heating furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Tube heating furnace

5、Introduction of Tube heating furnace characteristics

Tube heating furnace has the following characteristics

1. Stable and reliable

The Tube heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Tube heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Efficient heating

The Tube heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Tube heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Tube heating furnace

Tube heating furnaceIt has a wide range of uses, and is often used inMetal forging heating,Metal heat treatment,Metal melting and casting,Improve production efficiency,Metal forging heating and so on，multifunctional, with functions such as Casting heating, temper, anneal, hardening and tempering and anneal，it has the structure of recovery of waste heat, furnace chamber, convection chamber, convection chamber and furnace chamber，productThe overall structural design is relatively simple。