What is a Steel ring heating furnace? heating furnace specifications, models, and parameters

Steel ring heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Steel ring heating furnace，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。The following is to introduce the Steel ring heating furnace:

1、Brief introduction of Steel ring heating furnace

Steel ring heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Steel ring heating furnace

2、Steel ring heating furnace performance advantage

Steel ring heating furnaces have the following advantages.

1. Intelligent control

The Steel ring heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Extend the service life of equipment

The Steel ring heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. easy to operate

The operation interface of the Steel ring heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Wide application range

The Steel ring heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Improve product quality

Because the Steel ring heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Steel ring heating furnace

3、Functional advantages of Steel ring heating furnace

Steel ring heating furnaces have the following advantages.

1. Rapid temperature rise

The Steel ring heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Uniform heating

The Steel ring heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Efficient combustion

The Steel ring heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Intelligent control

The Steel ring heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Efficient combustion

The Steel ring heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Steel ring heating furnace

4、Steel ring heating furnace structure

The Steel ring heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Steel ring heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Steel ring heating furnace

5、Steel ring heating furnace application

Steel ring heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Steel ring heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Steel ring heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Steel ring heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Steel ring heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Steel ring heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Steel ring heating furnace

6、Introduction of Steel ring heating furnace characteristics

Steel ring heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Steel ring heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

The combustion system and ventilation system of the Steel ring heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Stable and reliable

The Steel ring heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Steel ring heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Steel ring heating furnace

Steel ring heating furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the main features are energy-efficient, Easy to control, Easy to maintain, energy saving and environmental protection and Stable and reliable。