What is a Stainless steel heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Stainless steel heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is widely used inchemical industry,Household necessities,Machinery manufacturing,light industry,surface treatment and other industries，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，It is a product series that integrates Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting and Metal tempering，it has the functions of anneal, quench, heat treatment, Casting heating and temper。

1、Brief introduction of Stainless steel heating furnace

Stainless steel heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as normalizing, Casting heating, normalizing, heat treatment and temper，is developed and improved by One-combustion energy saving。

Stainless steel heating furnace

2、Stainless steel heating furnace use

The purpose of Stainless steel heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Stainless steel heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal heat treatment

In addition to forging heating, Stainless steel heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Stainless steel heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Stainless steel heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Stainless steel heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Stainless steel heating furnace

3、Stainless steel heating furnace function

Stainless steel heating furnaceit has the functions of anneal, quench, hardening and tempering, Forging heating and Casting heating，It is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

Stainless steel heating furnace

4、Stainless steel heating furnace introduction video

The following is the live video of Stainless steel heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials. of One-combustion energy savingStainless steel heating furnace.。

Stainless steel heating furnace

As you can see from the live video.，One-combustion energy saving is a common Stainless steel heating furnace。

5、Structural characteristics of Stainless steel heating furnace

The Stainless steel heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Stainless steel heating furnace

6、Stainless steel heating furnace picture

High-definition picture display of Stainless steel heating furnace, excellent material selection, reliable quality and trustworthy.。

Stainless steel heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Stainless steel heating furnaceenergy-efficient,Easy to control,energy saving and environmental protection,Easy to maintain,energy-efficient，it is widely used in shipping, automobile, petroleum, pharmacy, electron and other industries。