Brief introduction of Isothermal continuous quenching heat treatment furnace

Isothermal continuous quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，is a Isothermal continuous quenching heat treatment furnace。The following is to introduce the Isothermal continuous quenching heat treatment furnace:

1、Brief introduction of Isothermal continuous quenching heat treatment furnace

Isothermal continuous quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，be of high quality，The price is low and affordable。

Isothermal continuous quenching heat treatment furnace

2、Isothermal continuous quenching heat treatment furnace customer scene picture

Beautiful design, excellent material selection and excellent quality.。

Isothermal continuous quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Isothermal continuous quenching heat treatment furnace characteristics

The Isothermal continuous quenching heat treatment furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Isothermal continuous quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Isothermal continuous quenching heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Stable and reliable

The Isothermal continuous quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Isothermal continuous quenching heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Isothermal continuous quenching heat treatment furnace

4、Isothermal continuous quenching heat treatment furnace structure composition

The Isothermal continuous quenching heat treatment furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Isothermal continuous quenching heat treatment furnace

5、Isothermal continuous quenching heat treatment furnace use

The purpose of Isothermal continuous quenching heat treatment furnace is introduced as follows:

1. Energy conservation and environmental protection

The Isothermal continuous quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Isothermal continuous quenching heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Isothermal continuous quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Isothermal continuous quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Isothermal continuous quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Isothermal continuous quenching heat treatment furnace

6、One-combustion energy saving service

Service has a starting point, and satisfaction has no end. One-combustion energy saving provides services such as free design scheme before sale, free installation and debugging of products during sale, and regular return visits after sale to solve customer problems in time. If you have special requirements for products, manufacturers also support tailor-made.。

One-combustion energy saving

Isothermal continuous quenching heat treatment furnaceit can be used in shipping, chemical industry, metallurgy, heat treatment, material and other industries，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，the main features are energy saving and environmental protection, energy-efficient, Easy to control, Easy to maintain and Easy to maintain。