What is a Industrial well type heat treatment furnace? Introduction to the principle of forging furnace structure

Industrial well type heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main structure includes ventilation system, Radiation chamber, ventilation system, furnace chamber, ventilation system and so on，productThe overall structural design is relatively simple，it has been widely used in heat treatment, war industry, petroleum, machinery, aerospace and other industries。

1、Brief introduction of Industrial well type heat treatment furnace

Industrial well type heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Industrial well type heat treatment furnace。

Industrial well type heat treatment furnace

2、Industrial well type heat treatment furnace structure composition

The Industrial well type heat treatment furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Industrial well type heat treatment furnace

3、Advantages of Industrial well type heat treatment furnace principle

Industrial well type heat treatment furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is mostly used in Metal heat treatment, Improve production efficiency, Metal tempering, Metal melting and casting, Metal forging heating, Energy conservation and environmental protection and so on，it has the characteristics of energy-efficient, Easy to maintain, Strong adaptability, energy-efficient and Easy to maintain，It is a forging heating device using gas as fuel.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

Industrial well type heat treatment furnace

4、Industrial well type heat treatment furnace application

Industrial well type heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Industrial well type heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Industrial well type heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Industrial well type heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Industrial well type heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Industrial well type heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Industrial well type heat treatment furnace

5、Industrial well type heat treatment furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Industrial well type heat treatment furnacet operation, and helps customers to deeply understand the Industrial well type heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Industrial well type heat treatment furnace

As you can see from the live video.，One-combustion energy saving is a common Industrial well type heat treatment furnace。

6、Industrial well type heat treatment furnace real shot picture

Overview of high-definition pictures,the product looks atmospheric., different specifications and models。

Industrial well type heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Industrial well type heat treatment furnaceenergy saving and environmental protection,energy-efficient,energy saving and environmental protection,Easy to control,Stable and reliable，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。