Introduction to Energy saving roller bottom heating furnace and heating furnace structure principle

Energy saving roller bottom heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the structure of convection chamber, furnace chamber, combustor, ventilation system and ventilation system，productSimple structure and advanced technology.。The following is to introduce the Energy saving roller bottom heating furnace:

1、Brief introduction of Energy saving roller bottom heating furnace

Energy saving roller bottom heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as hardening and tempering, quench, temper, anneal and normalizing，energy-efficient,Easy to maintain,Strong adaptability,energy saving and environmental protection,Stable and reliable，is a Energy saving roller bottom heating furnace，The structural design is simple, novel and special.，the main structure includes convection chamber, ventilation system, recovery of waste heat, combustor, furnace chamber and so on。

Energy saving roller bottom heating furnace

2、Structural characteristics of Energy saving roller bottom heating furnace

The Energy saving roller bottom heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Energy saving roller bottom heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Energy saving roller bottom heating furnace

3、Energy saving roller bottom heating furnace use

The purpose of Energy saving roller bottom heating furnace is introduced as follows:

1. Metal forging heating

The Energy saving roller bottom heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Energy saving roller bottom heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Energy saving roller bottom heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Energy saving roller bottom heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving roller bottom heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Energy saving roller bottom heating furnace

4、Energy saving roller bottom heating furnace real beat

Energy saving roller bottom heating furnace complete specifications and models, the product looks beautiful.。

Energy saving roller bottom heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、How much is the Energy saving roller bottom heating furnace?

The Energy saving roller bottom heating furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Model size

Because there are many models of each product, different customers have different requirements for product performance, and the product specifications and models that are inevitably used will be different. Different models of the same product will lead to different prices.

3. technology content

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

4. Manufacturer scale

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Energy saving roller bottom heating furnace is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Energy saving roller bottom heating furnace is much higher, so customers should choose products directly sold by manufacturers when purchasing.

5. select a qualified person

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

Energy saving roller bottom heating furnace

6、One-combustion energy saving delivery site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Energy saving roller bottom heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Energy saving roller bottom heating furnace

As you can see from the live video.One-combustion energy saving Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

Energy saving roller bottom heating furnaceit has the functions of Casting heating, hardening and tempering, normalizing, heat treatment and Casting heating，it is usually composed of Radiation chamber, ventilation system, furnace chamber, recovery of waste heat and convection chamber，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。