Introduction to Regenerative gas roller furnace, introduction to forging furnace advantages and characteristics

Regenerative gas roller furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Mainly used forMetal heat treatment,Energy conservation and environmental protection,Metal forging heating,Metal heat treatment andMetal forging heating，the product looks atmospheric.。The following is to introduce the Regenerative gas roller furnace:

1、Brief introduction of Regenerative gas roller furnace

Regenerative gas roller furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has the characteristics of Strong adaptability, energy saving and environmental protection, Stable and reliable, Easy to maintain and energy-efficient。

Regenerative gas roller furnace

2、Introduction of advantages of Regenerative gas roller furnace

Regenerative gas roller furnaces have the following advantages.

1. Rapid temperature rise

The Regenerative gas roller furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Efficient combustion

The Regenerative gas roller furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. easy to operate

The operation interface of the Regenerative gas roller furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Extend the service life of equipment

The Regenerative gas roller furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the Regenerative gas roller furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Regenerative gas roller furnace

3、Regenerative gas roller furnace principle

Regenerative gas roller furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of Forging heating, normalizing, Casting heating, heat treatment and anneal，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Regenerative gas roller furnace，Easy to control,energy-efficient,Strong adaptability,energy saving and environmental protection,Stable and reliable。

Regenerative gas roller furnace

4、Regenerative gas roller furnace structure composition

The Regenerative gas roller furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative gas roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Regenerative gas roller furnace

5、Regenerative gas roller furnace field real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Regenerative gas roller furnace production process and production site, and gain favorable comments and recognition from customers.。

Regenerative gas roller furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

6、Regenerative gas roller furnace price advantage

The Regenerative gas roller furnace price is introduced as follows:

1. Reasonable cost

Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Regenerative gas roller furnace price is low.

2. Product technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

3. quality factor

Quality is the fundamental factor that determines the price. The better the quality, the more detailed the manufacturing process, the more careful the materials are, the better the performance is, and the price will naturally be more expensive.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. model

The price of Regenerative gas roller furnace mainly depends on its different specifications. The products with larger specifications will have higher relative products and bring more benefits to customers.

Regenerative gas roller furnace

Regenerative gas roller furnaceIt can be used for Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal tempering, Improve production efficiency, Metal melting and casting and so on，the product looks beautiful.，features include energy saving and environmental protection, Strong adaptability, energy-efficient, Stable and reliable and Easy to maintain。