Introduction to Gas roller bottom heating furnace, introduction to heating furnace advantages and characteristics

Gas roller bottom heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the characteristics of Easy to control, energy-efficient, energy saving and environmental protection, Strong adaptability and energy-efficient，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，usually used in machinery, material, light industry, Household necessities, shipping and other fields，multifunctional, with functions such as hardening and tempering, Forging heating, temper, heat treatment and normalizing。The following is to introduce the Gas roller bottom heating furnace:

1、Brief introduction of Gas roller bottom heating furnace

Gas roller bottom heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，The overall structural design is simple, diverse and beautiful.，structure mainly includes: convection chamber, furnace chamber, ventilation system, convection chamber, furnace chamber and so on，is a popular Gas roller bottom heating furnace，is a kind of Gas roller bottom heating furnace manufactured by One-combustion energy saving。

Gas roller bottom heating furnace

2、Gas roller bottom heating furnace use

The purpose of Gas roller bottom heating furnace is introduced as follows:

1. Metal forging heating

The Gas roller bottom heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas roller bottom heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Gas roller bottom heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Gas roller bottom heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Energy conservation and environmental protection

The Gas roller bottom heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Gas roller bottom heating furnace

3、Structural characteristics of Gas roller bottom heating furnace

The Gas roller bottom heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Gas roller bottom heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Gas roller bottom heating furnace

4、Gas roller bottom heating furnace advantage

The advantages of Gas roller bottom heating furnace are as follows:

1. Extend the service life of equipment

The Gas roller bottom heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Uniform heating

The Gas roller bottom heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. easy to operate

The operation interface of the Gas roller bottom heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas roller bottom heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Gas roller bottom heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Gas roller bottom heating furnace

5、Introduction of Gas roller bottom heating furnace characteristics

Gas roller bottom heating furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Gas roller bottom heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Easy to maintain

The structural design of the Gas roller bottom heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Gas roller bottom heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Stable and reliable

The Gas roller bottom heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Gas roller bottom heating furnace

6、Gas roller bottom heating furnace price advantage

The Gas roller bottom heating furnace price is introduced as follows:

1. Configuration difference

The difference in Gas roller bottom heating furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Gas roller bottom heating furnace have more or less differences in price.

3. Parameter size

One-combustion energy saving is a large Gas roller bottom heating furnace manufacturer which mainly produces Gas roller bottom heating furnace, the Gas roller bottom heating furnace of various specifications and models manufactured are affordable, reliable in quality, good in performance and perfect after-sales, which is a good choice for everyone to buy Gas roller bottom heating furnace.

4. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

5. mass discrepancy

The quality of the Gas roller bottom heating furnace is the key factor that affects its price. The manufacturer of high-quality products has high cost in production and high product performance, which can bring higher economic benefits to customers. Because the manufacturer of high-quality products has high production investment, the manufacturer is on the high side when positioning the Gas roller bottom heating furnace price.

Gas roller bottom heating furnace

Gas roller bottom heating furnaceit has the functions of quench, Casting heating, anneal, hardening and tempering and heat treatment，It is a forging heating device using gas as fuel.。