What is a Regenerative gas chain furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Regenerative gas chain furnaceIt is a forging heating device using gas as fuel.。The following is to introduce the Regenerative gas chain furnace:

1、Brief introduction of Regenerative gas chain furnace

Regenerative gas chain furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a kind of high quality and low price Regenerative gas chain furnace，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

Regenerative gas chain furnace

2、Regenerative gas chain furnace advantage

The advantages of Regenerative gas chain furnace are as follows:

1. Uniform heating

The Regenerative gas chain furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. easy to operate

The operation interface of the Regenerative gas chain furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative gas chain furnace can significantly reduce energy consumption, thus reducing operating costs.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Intelligent control

The Regenerative gas chain furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Regenerative gas chain furnace

3、Regenerative gas chain furnace principle

Regenerative gas chain furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Regenerative gas chain furnace

4、Regenerative gas chain furnace characteristics

The Regenerative gas chain furnace features are as follows:

1. Efficient heating

The Regenerative gas chain furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Strong adaptability

The Regenerative gas chain furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Regenerative gas chain furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Regenerative gas chain furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Regenerative gas chain furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Regenerative gas chain furnace

5、Regenerative gas chain furnace use

The purpose of Regenerative gas chain furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Regenerative gas chain furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Regenerative gas chain furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Regenerative gas chain furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Regenerative gas chain furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Regenerative gas chain furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Regenerative gas chain furnace

Regenerative gas chain furnacewidely used in metallurgy, machinery, shipping, chemical industry, aerospace and other fields，generally, it is composed of ventilation system, furnace chamber, Radiation chamber, recovery of waste heat, ventilation system and other major components，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。