What is a Chain type spheroidization annealing furnace? How much is the price of the heating furnace?

Chain type spheroidization annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Chain type spheroidization annealing furnace

Chain type spheroidization annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.。

Chain type spheroidization annealing furnace

2、Structural characteristics of Chain type spheroidization annealing furnace

The Chain type spheroidization annealing furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Chain type spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Chain type spheroidization annealing furnace

3、Functional advantages of Chain type spheroidization annealing furnace

Chain type spheroidization annealing furnaces have the following advantages.

1. Efficient combustion

The Chain type spheroidization annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Chain type spheroidization annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Chain type spheroidization annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Uniform heating

The Chain type spheroidization annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Multiple fuel options

Although the Chain type spheroidization annealing furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Chain type spheroidization annealing furnace

4、Chain type spheroidization annealing furnace application

Chain type spheroidization annealing furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Chain type spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Chain type spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Chain type spheroidization annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Chain type spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Chain type spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Chain type spheroidization annealing furnace

5、Working principle of Chain type spheroidization annealing furnace

Chain type spheroidization annealing furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is carefully developed by One-combustion energy saving combined with advanced technology。

Chain type spheroidization annealing furnace

6、One-combustion energy saving's strength

The company has many years of Chain type spheroidization annealing furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Chain type spheroidization annealing furnacethe advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，the product looks beautiful.。