Introduction to Energy saving step heat treatment furnace and Forging furnace structure principle

Energy saving step heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Energy saving step heat treatment furnace

Energy saving step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a common Energy saving step heat treatment furnace，be loved by our customers.。

Energy saving step heat treatment furnace

2、Introduction of Energy saving step heat treatment furnace characteristics

Energy saving step heat treatment furnace has the following characteristics

1. Strong adaptability

The Energy saving step heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Energy saving step heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Stable and reliable

The Energy saving step heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Energy saving step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Energy saving step heat treatment furnace

3、On-site real shot of Energy saving step heat treatment furnace

Different specifications and models of high-definition pictures, so that everyone can see enough at once.。

Energy saving step heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Energy saving step heat treatment furnace working site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Energy saving step heat treatment furnacet operation, and helps customers to deeply understand the Energy saving step heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Energy saving step heat treatment furnace

As you can see from the live video.，One-combustion energy saving at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

5、Structural advantages of Energy saving step heat treatment furnace

The Energy saving step heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Energy saving step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Energy saving step heat treatment furnace

6、Energy saving step heat treatment furnace use

The purpose of Energy saving step heat treatment furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Energy saving step heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Energy saving step heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Energy saving step heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving step heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Energy saving step heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Energy saving step heat treatment furnace

Energy saving step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。