What is a Stepping industrial furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Stepping industrial furnaceIt is a forging heating device using gas as fuel.，Mainly used forMetal forging heating,Metal heat treatment,Energy conservation and environmental protection,Metal forging heating andEnergy conservation and environmental protection，was developed and designed by One-combustion energy saving。

1、Brief introduction of Stepping industrial furnace

Stepping industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it has the functions of heat treatment, normalizing, quench, normalizing and heat treatment。

Stepping industrial furnace

2、Introduction of Stepping industrial furnace characteristics

Stepping industrial furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Stepping industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Easy to maintain

The structural design of the Stepping industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Strong adaptability

The Stepping industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Easy to control

The combustion system and ventilation system of the Stepping industrial furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Stepping industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Stepping industrial furnace

3、Stepping industrial furnace application

Stepping industrial furnaces have the following purposes.

1. Improve production efficiency

The Stepping industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Stepping industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Stepping industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Stepping industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Stepping industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Stepping industrial furnace

4、Stepping industrial furnace work site real shot

The Stepping industrial furnace looks beautiful and atmospheric, and it is realistic for customers to visit.。

Stepping industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural characteristics of Stepping industrial furnace

The Stepping industrial furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Stepping industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Stepping industrial furnace

Stepping industrial furnacemultifunctional, with functions such as Forging heating, hardening and tempering, Casting heating, temper and anneal，the product looks beautiful.。