Introduction to Full fiber annealing gas trolley furnace, introduction to forging furnace advantages and characteristics

Full fiber annealing gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Full fiber annealing gas trolley furnace

Full fiber annealing gas trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Full fiber annealing gas trolley furnace，the main features are Easy to maintain, energy saving and environmental protection, Stable and reliable, Stable and reliable and Easy to maintain，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a Full fiber annealing gas trolley furnace newly developed by One-combustion energy saving。

Full fiber annealing gas trolley furnace

2、Structural characteristics of Full fiber annealing gas trolley furnace

The Full fiber annealing gas trolley furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Full fiber annealing gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Full fiber annealing gas trolley furnace

3、Functional advantages of Full fiber annealing gas trolley furnace

Full fiber annealing gas trolley furnaces have the following advantages.

1. Intelligent control

The Full fiber annealing gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Rapid temperature rise

The Full fiber annealing gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Full fiber annealing gas trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber annealing gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Full fiber annealing gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Full fiber annealing gas trolley furnace

4、Full fiber annealing gas trolley furnace application

Full fiber annealing gas trolley furnaces have the following purposes.

1. Energy conservation and environmental protection

The Full fiber annealing gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Full fiber annealing gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Full fiber annealing gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Full fiber annealing gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Full fiber annealing gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Full fiber annealing gas trolley furnace

5、Full fiber annealing gas trolley furnace structure composition

The Full fiber annealing gas trolley furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Full fiber annealing gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Full fiber annealing gas trolley furnace

6、Brief introduction of Full fiber annealing gas trolley furnace

Full fiber annealing gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，Easy to control,Strong adaptability,energy-efficient,energy saving and environmental protection,Stable and reliable，It has the functions of Energy conservation and environmental protection, Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection and Metal melting and casting，the product looks beautiful.。

Full fiber annealing gas trolley furnace

Full fiber annealing gas trolley furnaceis a common Full fiber annealing gas trolley furnace，the product looks atmospheric.。