Introduction to Track type trolley heating furnace, advantages, characteristics and principles of heating furnace

Track type trolley heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as Casting heating, hardening and tempering, heat treatment, anneal and temper，it is usually composed of ventilation system, convection chamber, furnace chamber, ventilation system and combustor，This productThe overall structural design is relatively simple and compact.。

1、Brief introduction of Track type trolley heating furnace

Track type trolley heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Widely used inMetal heat treatment,Metal forging heating,Energy conservation and environmental protection,Metal heat treatment,Metal tempering and so on，it is an ideal choice for customers to buy Track type trolley heating furnace。

Track type trolley heating furnace

2、Track type trolley heating furnace performance advantage

Track type trolley heating furnaces have the following advantages.

1. easy to operate

The operation interface of the Track type trolley heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Rapid temperature rise

The Track type trolley heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Track type trolley heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Wide application range

The Track type trolley heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Track type trolley heating furnace

3、Structural characteristics of Track type trolley heating furnace

The Track type trolley heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Track type trolley heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Track type trolley heating furnace

4、Introduction of Track type trolley heating furnace characteristics

Track type trolley heating furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Track type trolley heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Easy to maintain

The structural design of the Track type trolley heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Track type trolley heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Track type trolley heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to maintain

The structural design of the Track type trolley heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Track type trolley heating furnace

5、Track type trolley heating furnace application

Track type trolley heating furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Track type trolley heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Track type trolley heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Track type trolley heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal heat treatment

In addition to forging heating, Track type trolley heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal heat treatment

In addition to forging heating, Track type trolley heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Track type trolley heating furnace

6、How to choose the right product manufacturer?

Choosing a suitable Track type trolley heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Track type trolley heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Track type trolley heating furnaceit has been widely used in automobile, aerospace, building materials, automobile, material and other industries，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。