Introduction to Rail gas trolley furnace, introduction to heating furnace function advantages and characteristics

Rail gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main features are Stable and reliable, Strong adaptability, Easy to maintain, Easy to control and energy-efficient，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Commonly used inEnergy conservation and environmental protection,Metal heat treatment,Metal forging heating,Metal melting and casting,Metal forging heating and so on，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

1、Brief introduction of Rail gas trolley furnace

Rail gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，has been favored by more and more customers.。

Rail gas trolley furnace

2、Functional advantages of Rail gas trolley furnace

Rail gas trolley furnaces have the following advantages.

1. Intelligent control

The Rail gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Extend the service life of equipment

The Rail gas trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Improve product quality

Because the Rail gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Uniform heating

The Rail gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Rail gas trolley furnace

3、Rail gas trolley furnace working site

You can buy Rail gas trolley furnace according to your needs and show you product videos.。

Rail gas trolley furnace

As you can see from the live video.，One-combustion energy saving it has the characteristics of energy saving and environmental protection, Easy to control, energy-efficient, Easy to maintain and Stable and reliable。

4、Rail gas trolley furnace structure composition

The Rail gas trolley furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Rail gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Rail gas trolley furnace

5、Introduction of Rail gas trolley furnace characteristics

Rail gas trolley furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. Easy to maintain

The structural design of the Rail gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Strong adaptability

The Rail gas trolley furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Rail gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Rail gas trolley furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Rail gas trolley furnace

Rail gas trolley furnaceNatural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，It has a wide range of uses, and is often used inMetal tempering,Energy conservation and environmental protection,Metal heat treatment,Metal melting and casting,Improve production efficiency and so on。