Introduction to Car strip annealing furnace and forging furnace working principle

Car strip annealing furnaceIt is a forging heating device using gas as fuel.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is an advanced Car strip annealing furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Car strip annealing furnace

Car strip annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Car strip annealing furnace

2、Car strip annealing furnace use

The purpose of Car strip annealing furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Car strip annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Car strip annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal forging heating

The Car strip annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Car strip annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal forging heating

The Car strip annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Car strip annealing furnace

3、Car strip annealing furnace characteristics

The Car strip annealing furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Car strip annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Car strip annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to maintain

The structural design of the Car strip annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Efficient heating

The Car strip annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Car strip annealing furnace

4、Car strip annealing furnace principle

Car strip annealing furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it has the structure of furnace chamber, combustor, Radiation chamber, convection chamber and ventilation system，is a kind of high quality and low price Car strip annealing furnace。

Car strip annealing furnace

5、Car strip annealing furnace structure composition

The Car strip annealing furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Car strip annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Car strip annealing furnace

6、How much is the Car strip annealing furnace?

The Car strip annealing furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Configuration difference

Usually, the quotation of Car strip annealing furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

3. Brand strength

At present, there are various brands of Car strip annealing furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Car strip annealing furnace are different.

4. Manufacturer's sales model

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Car strip annealing furnace is low.

5. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Car strip annealing furnace price and service can meet the actual needs of customers.

Car strip annealing furnace

Car strip annealing furnaceSuitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，features include energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to control and Easy to maintain。