Introduction to Energy saving tube quenching furnace, introduction to Forging furnace advantages and characteristics

Energy saving tube quenching furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Energy saving tube quenching furnace

Energy saving tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a Energy saving tube quenching furnace。

Energy saving tube quenching furnace

2、Structural advantages of Energy saving tube quenching furnace

The Energy saving tube quenching furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Energy saving tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Energy saving tube quenching furnace

3、Functional advantages of Energy saving tube quenching furnace

Energy saving tube quenching furnaces have the following advantages.

1. Rapid temperature rise

The Energy saving tube quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Improve product quality

Because the Energy saving tube quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. easy to operate

The operation interface of the Energy saving tube quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Uniform heating

The Energy saving tube quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Energy saving tube quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Energy saving tube quenching furnace

4、Energy saving tube quenching furnace function

Energy saving tube quenching furnacemultifunctional, with functions such as hardening and tempering, anneal, quench, anneal and temper，it has been widely used in material, petroleum, war industry, light industry, electron and other industries，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is a kind of high quality and low price Energy saving tube quenching furnace，is a kind of high quality and low price Energy saving tube quenching furnace。

Energy saving tube quenching furnace

5、Energy saving tube quenching furnace characteristics

The Energy saving tube quenching furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Energy saving tube quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Stable and reliable

The Energy saving tube quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to maintain

The structural design of the Energy saving tube quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Energy saving tube quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Energy saving tube quenching furnace

6、Energy saving tube quenching furnace structure

The Energy saving tube quenching furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Energy saving tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Energy saving tube quenching furnace

Energy saving tube quenching furnaceis a popular Energy saving tube quenching furnace，the product looks atmospheric.。