What is a Automatic temperature control tube quenching furnace? Introduction to the Working Principle of forging furnace

Automatic temperature control tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as normalizing, anneal, Forging heating, normalizing and hardening and tempering，is a kind of high quality and low price Automatic temperature control tube quenching furnace。

1、Brief introduction of Automatic temperature control tube quenching furnace

Automatic temperature control tube quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a kind of Automatic temperature control tube quenching furnace manufactured by One-combustion energy saving。

Automatic temperature control tube quenching furnace

2、Automatic temperature control tube quenching furnace use

The purpose of Automatic temperature control tube quenching furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Automatic temperature control tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Automatic temperature control tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Automatic temperature control tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Automatic temperature control tube quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Automatic temperature control tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Automatic temperature control tube quenching furnace

3、Structural advantages of Automatic temperature control tube quenching furnace

The Automatic temperature control tube quenching furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Automatic temperature control tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Automatic temperature control tube quenching furnace

4、Automatic temperature control tube quenching furnace performance advantage

Automatic temperature control tube quenching furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic temperature control tube quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

2. easy to operate

The operation interface of the Automatic temperature control tube quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Improve product quality

Because the Automatic temperature control tube quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Rapid temperature rise

The Automatic temperature control tube quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Automatic temperature control tube quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Automatic temperature control tube quenching furnace

5、Automatic temperature control tube quenching furnace characteristics

The Automatic temperature control tube quenching furnace features are as follows:

1. Efficient heating

The Automatic temperature control tube quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Automatic temperature control tube quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Automatic temperature control tube quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Efficient heating

The Automatic temperature control tube quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Automatic temperature control tube quenching furnace

6、How much is the Automatic temperature control tube quenching furnace?

The Automatic temperature control tube quenching furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Automatic temperature control tube quenching furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Automatic temperature control tube quenching furnace are different.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Automatic temperature control tube quenching furnace have more or less differences in price.

3. quality factor

If the quality of the product is guaranteed, its service life will be longer. At the same time, the more perfect the performance, the more economic value can be created for customers, and the price of such products will be higher. One-combustion energy saving has strictly controlled the quality and the sales price is also reasonable.

4. Parameter size

The same equipment, even with different models and different configurations, has different investment costs, so the price will be different.

5. technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

Automatic temperature control tube quenching furnace

Automatic temperature control tube quenching furnacemultifunctional, with functions such as quench, temper, anneal, Forging heating and heat treatment，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。