Introduction to High temperature tube annealing furnace, introduction to Forging furnace function advantages and characteristics

High temperature tube annealing furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Commonly used inMetal melting and casting,Energy conservation and environmental protection,Metal forging heating,Metal heat treatment,Improve production efficiency and so on，it is mainly composed of recovery of waste heat, Radiation chamber, combustor, furnace chamber and convection chamber，This High temperature tube annealing furnaceThe structure is novel, special, advanced, reasonable and scientific.，widely used in Household necessities, aerospace, electron, building materials, material and other fields，is developed and improved by One-combustion energy saving。

1、Brief introduction of High temperature tube annealing furnace

High temperature tube annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to control, Stable and reliable, energy saving and environmental protection, Easy to control and Strong adaptability，multifunctional, with functions such as quench, heat treatment, hardening and tempering, heat treatment and Forging heating，the product looks atmospheric.，the principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

High temperature tube annealing furnace

2、Advantages of High temperature tube annealing furnace principle

High temperature tube annealing furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

High temperature tube annealing furnace

3、High temperature tube annealing furnace performance advantage

High temperature tube annealing furnaces have the following advantages.

1. Extend the service life of equipment

The High temperature tube annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Wide application range

The High temperature tube annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. easy to operate

The operation interface of the High temperature tube annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Extend the service life of equipment

The High temperature tube annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the High temperature tube annealing furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

High temperature tube annealing furnace

4、High temperature tube annealing furnace application

High temperature tube annealing furnaces have the following purposes.

1. Improve production efficiency

The High temperature tube annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature tube annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the High temperature tube annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The High temperature tube annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The High temperature tube annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

High temperature tube annealing furnace

5、High temperature tube annealing furnace structure

The High temperature tube annealing furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

High temperature tube annealing furnace

6、Functional advantages of High temperature tube annealing furnace

High temperature tube annealing furnaces have the following advantages.

1. Uniform heating

The High temperature tube annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Improve product quality

Because the High temperature tube annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Intelligent control

The High temperature tube annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Efficient combustion

The High temperature tube annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the High temperature tube annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

High temperature tube annealing furnace

High temperature tube annealing furnaceusually used in pharmacy, machinery, Household necessities, chemical industry, aerospace and other fields，The overall structural design is relatively simple，the main structure includes combustor, furnace chamber, ventilation system, Radiation chamber, ventilation system and so on。