Introduction to Regenerative burner chamber heating furnace, Forging furnace advantages, characteristics and principles

Regenerative burner chamber heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Mainly used forEnergy conservation and environmental protection,Metal melting and casting,Metal melting and casting,Energy conservation and environmental protection andMetal heat treatment，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。

1、Brief introduction of Regenerative burner chamber heating furnace

Regenerative burner chamber heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Structure consists of Radiation chamber, convection chamber, furnace chamber, combustor, recovery of waste heat and so on，This productThe overall structural design is simple, diverse and beautiful.，the product looks atmospheric.，support customization。

Regenerative burner chamber heating furnace

2、Regenerative burner chamber heating furnace real beat

High-definition pictures of One-combustion energy saving Regenerative burner chamber heating furnace, showing different specifications and models.。

Regenerative burner chamber heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Introduction of Regenerative burner chamber heating furnace characteristics

Regenerative burner chamber heating furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. Efficient heating

The Regenerative burner chamber heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Stable and reliable

The Regenerative burner chamber heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Regenerative burner chamber heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Regenerative burner chamber heating furnace

4、Structural advantages of Regenerative burner chamber heating furnace

The Regenerative burner chamber heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Regenerative burner chamber heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Regenerative burner chamber heating furnace

5、Regenerative burner chamber heating furnace performance advantage

The advantages of Regenerative burner chamber heating furnace are as follows:

1. Multiple fuel options

Although the Regenerative burner chamber heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Efficient combustion

The Regenerative burner chamber heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. easy to operate

The operation interface of the Regenerative burner chamber heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Uniform heating

The Regenerative burner chamber heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Rapid temperature rise

The Regenerative burner chamber heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Regenerative burner chamber heating furnace

6、Brief introduction of Regenerative burner chamber heating furnace

Regenerative burner chamber heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as hardening and tempering, Forging heating, Casting heating, anneal and hardening and tempering，is a common Regenerative burner chamber heating furnace。

Regenerative burner chamber heating furnace

Regenerative burner chamber heating furnaceIt has a wide range of uses, including Metal forging heating, Improve production efficiency, Metal tempering, Metal melting and casting and Improve production efficiency，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。