Introduction to Thermal insulation and tempering heat treatment furnace, introduction to forging furnace function advantages and characteristics

Thermal insulation and tempering heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the structure of convection chamber, ventilation system, recovery of waste heat, ventilation system and furnace chamber，productSimple structure and reliable operation.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，It is a product series that integrates Metal forging heating, Metal melting and casting, Metal tempering, Metal melting and casting and Metal tempering，it is an ideal choice for customers to buy Thermal insulation and tempering heat treatment furnace。

1、Brief introduction of Thermal insulation and tempering heat treatment furnace

Thermal insulation and tempering heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

Thermal insulation and tempering heat treatment furnace

2、Thermal insulation and tempering heat treatment furnace video live broadcast

The following is the live video of Thermal insulation and tempering heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials. of One-combustion energy savingProduction and processing的Thermal insulation and tempering heat treatment furnace.。

Thermal insulation and tempering heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is widely used in automobile, war industry, material, light industry, shipping and other industries。

3、Thermal insulation and tempering heat treatment furnace function

Thermal insulation and tempering heat treatment furnaceit has the functions of hardening and tempering, normalizing, heat treatment, Casting heating and Forging heating，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，generally, it is composed of combustor, ventilation system, Radiation chamber, combustor, ventilation system and other major components，Thermal insulation and tempering heat treatment furnaceThe structural design is simple, novel and special.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

Thermal insulation and tempering heat treatment furnace

4、Introduction of Thermal insulation and tempering heat treatment furnace characteristics

The Thermal insulation and tempering heat treatment furnace features are as follows:

1. Efficient heating

The Thermal insulation and tempering heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Thermal insulation and tempering heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Thermal insulation and tempering heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Strong adaptability

The Thermal insulation and tempering heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Thermal insulation and tempering heat treatment furnace

5、Thermal insulation and tempering heat treatment furnace application

Thermal insulation and tempering heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Thermal insulation and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Thermal insulation and tempering heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Thermal insulation and tempering heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Thermal insulation and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Thermal insulation and tempering heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Thermal insulation and tempering heat treatment furnace

6、Thermal insulation and tempering heat treatment furnace principle

Thermal insulation and tempering heat treatment furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，support customization。

Thermal insulation and tempering heat treatment furnace

Thermal insulation and tempering heat treatment furnaceit is usually composed of Radiation chamber, ventilation system, furnace chamber, recovery of waste heat and convection chamber，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。