Introduction to Dual chamber quenching furnace, Forging furnace advantages, characteristics and principles
Dual chamber quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,the main structure includes ventilation system, combustor, ventilation system, ventilation system, recovery of waste heat and so on,Dual chamber quenching furnaceSimple structure and advanced technology.,be loved by our customers.。The following is to introduce the Dual chamber quenching furnace:
1、Brief introduction of Dual chamber quenching furnace
Dual chamber quenching furnaceIt is a forging heating device using gas as fuel.,Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。
Dual chamber quenching furnace
2、Working principle of Dual chamber quenching furnace
Dual chamber quenching furnaceat work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,the product looks beautiful.,Strong adaptability,energy-efficient,Easy to control,Stable and reliable,Easy to maintain,it is widely used insurface treatment,petroleum,automobile,material,building materials and other industries,it is an ideal choice for customers to buy Dual chamber quenching furnace。
Dual chamber quenching furnace
3、Dual chamber quenching furnace structure
The Dual chamber quenching furnace structure is introduced as follows:
- furnace chamber
- ventilation system
- Radiation chamber
- convection chamber
- Waste heat recovery system
A space for holding metallic materials for heating.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The heat load of the main place for Dual chamber quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
Dual chamber quenching furnace
4、Dual chamber quenching furnace function
Dual chamber quenching furnaceit has the functions of hardening and tempering, quench, Forging heating, normalizing and temper,at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,it has the structure of recovery of waste heat, furnace chamber, ventilation system, combustor and convection chamber,is a common Dual chamber quenching furnace,It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。
Dual chamber quenching furnace
5、Dual chamber quenching furnace price
The Dual chamber quenching furnace price is introduced as follows:
- product function
- Configuration difference
- technology content
- Brand strength
- raw material
The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.
Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Dual chamber quenching furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Dual chamber quenching furnace is reasonable for products with the same configuration.
High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.
At present, there are various brands of Dual chamber quenching furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Dual chamber quenching furnace are different.
The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.
Dual chamber quenching furnace
6、High-definition picture display of One-combustion energy saving workshop
The finished products of the Dual chamber quenching furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。
One-combustion energy saving
The finished products of the Dual chamber quenching furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。
Dual chamber quenching furnacemultifunctional, with functions such as anneal, Casting heating, Casting heating, heat treatment and temper,The structural design is more advanced and reasonable.,Structure consists of furnace chamber, convection chamber, Radiation chamber, ventilation system, Radiation chamber and so on,it is widely used in electron, war industry, pharmacy, electron and Household necessities。
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